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Topcon MC-Max: Turn Your Dozer into a Precision Grader

Topcon has continued to lead the way when it comes to guided machine automation, and with the latest innovation to their dozer system, they show no signs of slowing down.

When Topcon introduced GPS guided machine control (3D-MC), it completely revolutionised the way construction work could be executed. Not only did it increase machine and operator productivity, it also significantly reduced jobsite costs through optimised efficiency.

From there, they successfully developed the IMU for automated applications, which enabled a dozer to perform with accuracy that previously wasn’t possible without this level of technology. This 3D-MC2 system doubled the speed and precision of operators, and set a new bar for jobsite capability.

Now, Topcon has gone one step further by creating an even more advanced system to further improve the potential of the dozer using the MC-Max system. By removing the obstructions that previously came from bulky masts and cables, and optimising the technical components, Topcon has taken dozer control to a whole new level – keep reading to find out how.

Optimised Components

The innovative components of the MC-Max allows operators to get the maximum potential out of their machine, to get it to perform the way it was designed to. Let’s break down the key components and how they will transform the way you work.

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Two GR-i3 GNSS antennas are positioned on the roof of the dozer for expanded visibility, as well as the capacity to compile superior jobsite and as-built data. This increased visibility comes from the extensive reach of the antennas, giving access to more satellites than ever before.

Now with two IMU sensors, one mounted on the blade of the dozer and the other on the body, operators can achieve a smooth and consistent pass on any slope. The power of the dual IMU keeps the blade cutting edge on grade, and as close to the surface as possible, while remaining perfectly accurate.

The data from the dual IMU and the GNSS position information are then processed by the MC-R3 receiver, which is housed safely in the cab of the dozer. The MC-R3 quickly gathers this data and automatically fires it through to the new touch-screen GX-55 control box.

The newly updated GX-55 control box is now faster and more responsive, and also has a brighter screen with built-in LED grade indicators to easily ensure the blade is positioned exactly where it needs to be.

Any application, anywhere you need it

Fine grading work that traditionally required a motor grader can now be done more efficiently using the 3D MC-Max system. The dual IMU sensors initialise even faster than before, and with a completely mastless system, operators are able to increase their overall speed, and get any job done without the hassle.

Some sites have open access to the sky and the satellites needed to utilise GPS and GNSS positioning – however, sites that are particularly close to other buildings or are under a canopy of trees might require the use of a robotic total station for positioning and machine control. The MC-Max system makes it easy to switch between guidance modes to suit any scenario, and keep your machine moving seamlessly.

The system also allows operators to smoothly transition from rough grading to finish grading, and get perfectly accurate results every time. This significantly reduces fatigue while boosting productivity, allowing your team to complete more work and increase revenue.

Check out this video to see the technology in action:


Transform your operation to elevate your business

Being able to take on bigger projects requires world-class technology for increased functionality on site. Utilising the power of Topcon’s MC-Max system means your operators will have full visibility over the entire project, taking out all the guesswork. Your team won’t be waiting around for grade checkers, or referring back to stakes in the ground to ensure every pass is within the specified tolerance. Additionally, using GNSS technology, operators can stay in the cab and focus on the task at hand.

In terms of the software – more complex projects often require larger file sizes, but the MC-Max software handles this data effortlessly. For added efficiency, you’ll be able to remotely upload new files for operators to view within minutes, without any lag or delay.

 

The alternative to using this kind of technology on site would require an extensive amount of resources. The amount of time and labour required during layout would be much less cost-effective over time, which limits the potential of your business. Contractors who remain ahead in this industry are already utilising the advanced capabilities of machine control and connected construction.

Get ahead of the competition and transform your operation by getting in touch with the team today.

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